What FMCSA Inspectors Check During Inspections: A Complete Guide for Fleets

TrackEnsure / Blog / Road Safety / What FMCSA Inspectors Check During Inspections: A Complete Guide for Fleets
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The FMCSA (Federal Motor Carrier Safety Administration) conducts thousands of inspections on commercial motor vehicles across the United States each year. For commercial fleets, these inspections can be either a simple formality or a source of serious issues—fines, vehicle shutdowns, or even loss of operating authority.

Understanding what exactly FMCSA inspectors look for during roadside inspections helps fleet operators prepare in advance, minimize risks, and protect their reputation. This article provides a full checklist and practical preparation tips.

Types of FMCSA Inspections

 

  1. Roadside Inspections
    Conducted during raids or at roadside checkpoints, often in cooperation with CVSA (Commercial Vehicle Safety Alliance) officers.

  2. New Entrant Safety Audit
    A mandatory audit for companies newly registered as carriers (within the first 12 months).

  3. Compliance Review
    A detailed audit triggered by frequent violations, complaints, or safety incidents.

  4. Focused or Targeted Review
    Directed at specific issues, such as HOS violations, vehicle maintenance, missing documentation, or driver behavior.

What FMCSA Inspectors Check

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1. Driver and Vehicle Documentation

  • Proper Commercial Driver’s License (CDL)

  • DOT Medical Card

  • Insurance documents

  • Bill of lading / shipping papers

  • ELD user instructions

2. HOS and ELD Compliance

  • Certified and registered ELD device

  • Accurate status change logs

  • Logbook edits and annotations

  • Driving time violations

  • ELD compliance with FMCSA rules (data transfer, GPS, driver identification, etc.)

3. Vehicle Mechanical Condition

  • Brakes

  • Tires

  • Lights

  • Suspension systems

  • Windshield

  • Seat belts

  • Fluid leaks

  • Emergency equipment (fire extinguisher, reflective triangles, etc.)

Vehicles with serious defects may be placed “Out of Service.”

4. Identification and Markings

  • USDOT number

  • Company name

  • VIN (Vehicle Identification Number)

  • Registration documents

  • Trailer identification

5. Drug & Alcohol Testing Compliance

  • Evidence of drug and alcohol testing

  • Records in the FMCSA Clearinghouse

  • Participation in a compliant testing program

6. Past Violations or Incidents

  • Review of inspection history

  • Identification of recurring violations (logbook edits, frequent crashes, etc.)

  • Links to SAFER and SMS (Safety Measurement System) data

How to Prepare Your Fleet for an FMCSA Inspection

✅ Conduct internal audits every 1–2 months to check documents, logbooks, and vehicle condition.
✅ Use a reliable, FMCSA-registered ELD and regularly check its certification status.
✅ Train drivers to handle inspections calmly and professionally. They should know where to find all documents and ELD data.
✅ Keep all records, including logbook edits, for at least 6 months.
✅ Keep engine and VIN data up to date, especially for vehicles manufactured before 2000.

 

FMCSA inspections are not just routine—they can pose real challenges for fleet operators. But with proper preparation of vehicles, staff, and documentation, inspections can be passed smoothly. Companies that conduct regular audits and use modern digital tools (ELDs, telematics, GPS) not only reduce compliance risks but also improve safety, operational discipline, and overall business efficiency.

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